20

Aug

2025

Fixing Patch Sew Files That Don’t Fit

A step-by-step guide to adjusting your embroidery machine settings for flawless designs on curved caps.

Embroidery on hats is a blend of art and science. With accurate measurements, correction...

24

Jun

2025

Too Small, Too Detailed, Too Colorful?

Why Your Design Might Be Better Off Woven or DecoFlex Style Patches

Not every design works well with raised stitching—and forcing it can mean losing the very...

3

Jan

2024

What is a Photo-Over Patch?

Learn why a photo-over patch is a great option!

18

Nov

2021

Aggie Bulldog Real Stitch Tackle Twill Patches

HPI Emblem had the pleasure of creating these impressive large-sized tackle twill patches for one of the nation’s top historically black universities. North Carolina A & T State University is the largest HBCU in the United States.

5

Nov

2021

Why did my design change?

Your design can look different from your original art on the proof for a few reasons, like size of the patch, size of text or the amount of small details. Translating designs into embroidered patches will require a few adjustments.

4

Nov

2021

Creating photo-realistic patches using sublimation

Sublimation refers to the process of printing onto sublimation paper, then heat transferring onto fabric.

29

Oct

2021

Custom Chenille Patches: Some Insights from the Experts at HPI Emblem

Hear from our experts to some common questions around custom chenille patches, one of our most popular products.

15

Oct

2021

Using Heat Seal with Patches on Hats

Heat application tips for different patch types

13

Oct

2021

Learn which backings are available for each product!

There are lots of options when it comes to choosing a backing for your patch.

12

Oct

2021

Matching Colors from an Existing Patch

“Why Can’t You Match The Original Colors?” This is a question we get every now and then. We always strive to match colors as close as we can, but a few factors make it impossible to match 100%. One such reason is that each monitor displays colors differently.

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Fixing Patch Sew Files That Don’t Fit

Fixing Patch Sew Files That Don’t Fit

Embroidery on hats is a blend of art and science. With accurate measurements, correction formulas, and awareness of cap structure, decorators can achieve clean, professional-looking designs that fit properly.
Too Small, Too Detailed, Too Colorful?

Too Small, Too Detailed, Too Colorful?

Not every design works well with raised stitching—and forcing it can mean losing the very details that make your artwork shine.. Let’s take a look at these two standout alternatives, DecoFlex and Woven Patches.

Custom Leather Magnets

Custom Leather Magnets

Custom Leather Magnets offer a unique, high-quality alternative to standard promotional items, perfect for corporate gifts and events. Choose from genuine, faux, or suede leather with custom colors and debossing to match any brand.
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